Stonbury are immensely proud to be supporting our clients across the UK at such a crucial time and have been designated as 'key workers' by DEFRA and the UK water utility companies. Our teams are working tirelessly to help secure and maintain drinking water supplies, ensuring clean and safe drinking water is provided without interruption to critical services such as our hospitals as well as the general public. Now more than ever, the safety and wellbeing of our staff is of the utmost importance and we have adapted our safe working practices to ensure social distancing precautions are in place and that the correct hygiene practices are being followed. Safety is our priority, and we endeavour to make sure everyone at Stonbury goes home safe to their family.
It was decided that the existing failed coating system should be removed from the soffit, extending 1m down the walls. Utra high water jetting was the preferred preparation method, however after an initial attempt that left traces of well adhered coatings, reparation was completed by open grit blasting.
This method also left a key to the substrate, ideal for the application of a new protective coating system. Following grit blasting a termination chase was formed 1m down the wall, ready for the new system to be addressed into.
After removal of spent grit, the digestor was jet washed clean. Any repairs identified to the soffit, deeper than 5mm were repaired with rapid set high density repair mortars. This was followed by the application of a cementitious levelling compound to all prepared areas, to provide a suitable surface for the subsequent coatings.
After 5 days cure on the levelling compound, a primer and 2 full coats of a chemically resistant, elastomeric, polyurethane coating was applied by brush and roller, terminated into the previously formed chase, and sealed using a single pack polyurethane joint sealant. Materials were then left to cure and the digester was handed back.