Stonbury is seizing its opportunities

The introduction of a regional structure is helping Stonbury to deal with the tremendous growth experienced in the past year or two Read the full article with Managing Director, James Stonor in this years annual edition of The Leaders 2017  

Our Year in Numbers

Stonbury have just completed the financial year, for the period 1st July 2016 to 30th June 2017. Here’s a brief overview of our year in numbers: It has been a extremely busy, but enjoyable year for Stonbury and along the way, we have faced various success and challenges, that we hope will strengthen us as company going into the future. Over the last year we have achieved new goals and milestones, including our first new build reservoir, that wouldn’t be possible without the trust and collaborative approach to partnership that we embrace with our framework clients. Thank you to all our clients, staff and suppliers for a great year of opportunity and growth!

Slow Sand Filters Floor Replacement

In October 2016, Stonbury as framework contractors to the Northumbrian Water Group and Essex and Suffolk Water, were asked for their involvement with an Investigation and Design (I&D) project, aimed at understanding the poor performing slow sand filters at the Layer Water Treatment works in the Essex supply area With both the expertise in civil engineering and operational structures within the water supply network, Stonbury were suitably selected to provide an added value solution for these challenges. For the initial investigation and design, Stonbury employed Amec Foster Wheeler who work extensively with NWG (Northumbrian Water Group), to review the particular issues around the slow sand filters, whilst providing a full market appraisal. The scope of the project required understanding the issues with the slow sand filters, to develop a solution that would increase the overall output of the WTWs. With the information from the investigation reports, Stonbury, leading the constructability element of the project, whilst also developing budgetary and programme options, were able to provide NWG and E&SW with the best options for delivering the programme. The Solution After on-site investigatory work, it was apparent that the existing brick floors, common to many slow sand filters of this age, had silted up, causing the output of the filters to be limited. This ultimately led to the conclusion that the slow sand filter floors were in need of a replacement, with a like-for-like brick floor. The concerns with this solution, included a high risk repeat of performance issues. Instead, a solution was considered for the installation of an alternative ‘brick’ floor. This method would require the lifting of the original bricks, to be replaced with an accepted market flooring system for slow sand filters. Stonbury proposed the use of a ‘U’ block by Plasmor, which met the design parameters and most importantly, DWI approved for installation within the water supply system. With the decision confirmed on the preferred solution, and using the progress from the I&D stages, Stonbury officially tendered for the construction phases of the project, achieving an approved final costed solution for the initial 4No. filters of 2500m2 each. At the end of January 2017, we were delighted to be informed by the NWG board and Essex and Suffolk Water, the award had been approved to Stonbury. The Works The NWG operational site team at Layer WTWs were responsible for removing the media and once completed, works begun in earnest to remove the existing brick floors. The old brick ‘waste’ was subsequently re-used by a third party as infill material, substantially reducing landfill waste volumes. During the brick removal process, it was noticed that the central collection channel cover slabs, had received damage over the years and were also in need of replacement. Due to the necessity for structural capacity of plant movement, we opted to design and construct the slabs on site in a specially made formwork arrangement, reducing both transport and procurement costs and manufacturing time. Each slow sand filter of 2500m2 required the laying of approximately 48,000 new ‘U’ blocks. With a singular block weighing 14kgs and at 140mm x 240mm x 215mm deep, the dedicated Stonbury operatives laid just over 2500 tonne of blocks by hand. With the commitment of all our stakeholders involved in the programme and the greatly efficient methodology developed in the early stages of the scheme, Stonbury are pleased to report that all 4No. slow sand filters were successfully completed ahead of schedule, completing almost one month ahead of programme. For any further information on the project or slow sand filter refurbishment schemes, please contact stuartbrooks@stonbury.co.uk

New North West Offices

Due to our continued growth and commitment to delivering projects in the North West, we are pleased to announce the opening of our new premises in Skelmersdale The offices and storage spaces at Skelmersdale have been introduced to facilitate the framework with United Utilities and other water industry partners in the North West regions. To coincide with the new premises, we have also introduced a new regional delivery team, the Red Team, adding to our existing Blue, Yellow, Green and Orange Teams, who service our twelve other framework clients.  The Red Team, developed for their service and delivery to United Utilities projects, will head their operations from the new Skelmersdale offices. The new location will allow improved service and response times, with teams located local to the North West region.  Stonbury North West Offices Units 4 & 5 Greenwood Business Centre Gorsey Place, East Gillibrands Industrial Estate, Skelmersdale, WN8 9DB.

Stonbury Golf Day 2017

On Thursday 29th June, we were delighted to host our first Stonbury Golf Day at Stapleford Park After a hearty breakfast bap, our teams of mixed Water Company and Stonbury personnel, took to their posts for 18 holes of friendly golf.  We would like to thank all our guests and Stonbury staff that joined us for the day, making our first golf day social, a very enjoyable one. After the success of the day, we look forward to making this an annual event.  Congratulations to our very own Karl Veni, who took home Overall Tournament Winner.  1st Place Team Winners Shane Thorley Dave Ellis Dave Pallant Karl Veni 2nd Place Team Winners Stuart Brooks Carl Thomas Danny Nicholds Nearest the Pin Winners Callum McCormack Harry Baugh Chris Walker Longest Drive Winner Keith Shelley

New Appointment: Michael Campling - Technical and Innovation

We are pleased to announce that from July 1st, Michael Campling will commence in his new role as Technical and Innovation Manager for Stonbury Michael is our longest serving employee and has recently celebrated over 25 years' service with Stonbury. His experience both in the industry and with the company make him the best and most experienced person for this role.   The main duty of the role will be in the assurance that all materials applied in reservoirs by our teams, are fully compliant with the procedures required under the DWI Regulation 31, for use in contact with potable water. There will be an emphasis on ensuring that all the requirements and manufacturers conditions for application, as stated in the various IFU's, are strictly met at all times. This includes quality control in ensuring the correct volume of material is used and applied within the tolerances of temperature and relative humidity etc. Records during cure periods will also be observed, with the intention to pass this information back to our clients, before the structure is handed back for return to service.